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Tools for Motorcycle Engines

TWIN CAM SPECIFIC TOOLS CAN BE FOUND HERE

Other Tools can be found HERE

Jims Crank Case Tool for Panhead, Shovelhead, Big Twin Evo, Twin Cam and Dyna HD motorcycles.
CRANK CASE TOOL FOR BIG TWIN - Jims

Easily removes crankshaft assembly from left case on Big Twin models.
This tool will also separate case halves that have tight sealant bond.
Includes instructions.
Made in the USA.

Part #: M60764 - Fits Panhead 1955/1965, Shovelhead 1966/1984, Big Twin Evolution 1984/1999, Twin Cam 1999/2006 & Dyna 1995/2005 ... $235.12

Jims valve guide driver tool set for  Harley Big Twin , Sportster  and 45ci motorcycles.
VALVE GUIDE DRIVER TOOL SET FOR ALL MODELS - Jims


Three piece set fits 5/16", 11/32" and 3/8" I.D. value guides.
For use on Big Twin, Sportster and 45ci, with shouldered type valve guides. Made in the USA.


Part #: M60738... $47.61

UNIVERSAL DRIVER TOOL FOR JIMS TOOLS - Jims

Used with many of Jim's tools.
Sold separately to decrease your tool costs.
Features a knurled 1" O.D. grip and is a total of 12" long.
The 1/2" O.D. pilot includes an O ring to hold the installed tool in place. Made in the USA.



Part #: M60751 - Universal Driver Tool ... $84.89

Motion Pro adjustable torque wrench adapter.

Adjustable torque wrench adapter shown in use.

ADJUSTABLE TORQUE WRENCH ADAPTER - Motion Pro

Torque any fastener with a combination wrench or Allen wrench.
Will work with 6mm (1/4") through 19mm (3/4") combination wrenches.
Will work with 6mm and 8mm Allen wrenches.
Heat-treated steel.
3/8" square drive is rated for a maximum torque of 90 ft-lbs.

Part #: M07517- Black Oxide finish ... $47.10
Jims piston pin lock ring tool for spiral lock ring.  Motorcycle tools.
PISTON PIN LOCK RING TOOL FOR SPIRAL LOCK RING - Jims

Used to install spiral lock rings like 65102. Used on OEM or aftermarket pistons with a .515" I.D. wrist pin, this tool installs the lock ring in one easy step without distorting the ring and allowing the safest wrist pin retention possible. Lock ring not included. Made in the USA.



Part #: M60817- Used on all models with spiral lock piston pin lock rings. Replaces HD# 96780-58A ... $139.68

Jims Piston Pin lock ring tool for round wire lock ring.  Motorcycle tools.
PISTON PIN LOCK RING TOOL FOR ROUND WIRE LOCK RING - Jims

Used to install round wire piston pin lock rings like 65196. Lock ring not included. Made in the USA.



Part #: M60744 - Used on Shovelhead 1983/Later, Big Twin Evolution & all Sportster Late 1958/Later. Replaces HD# 34623A ... $138.67

Delkron engine cylinder torque plate kit for Harley-Davidson motorcycles.
ENGINE CYLINDER TORQUE PLATE KIT FOR BIG TWIN - Delkron

Late model aluminum cylinders cannot be accurately honed without using torque plates. These plates simulate operating stress conditions when boring or honing aluminum cylinders. They easily adapt to conventional boring bars or a Sunnen type honing machine. These plates are drilled precisely for multiple applications use and can accommodate various bore sizes, with stock or oversize big bores. Kits are laser lettered for ease of use with torquing sequence and most sets don't require removal of ring dowels. Made in the USA.



Part #: M60775 - Use on Shovel and EVO, Big Twin 1966/Later, Single Cam only.Only fits Evolution models. Includes aftermarket and S&S motors. Bore size 3.4375" - 4" ... $215.98

Part #: M60776 - Use on Twin Cam 88, 96 with OEM bolt pattern, 1999/Later. Bore size 3.75" - 3.875"... $311.94

JIMS engine cylinder torque plate kit for Big Twin, Shovel, Evo, Twin Cam motorcycles.
ENGINE CYLINDER TORQUE PLATE KIT FOR BIG TWIN - Jims

Late model aluminum cylinders cannot be accurately honed without using torque plates. These plates simulate operating stress conditions when boring or honing aluminum cylinders. They easily adapt to conventional boring bars or a Sunnen type honing machine. These plates are drilled precisely for multiple applications use and can accommodate various bore sizes, with stock or oversize big bores. Kits are laser lettered for ease of use with torquing sequence and most sets don't require removal of ring dowels. Made in the USA.

Part #: M60774 - Use on Shovel and EVO, Big Twin 1966/Later, Single Cam only
Includes aftermarket and S&S motors. Bore size 3.4375" - 4" .... $511.12

Part #: M60825 Use on Twin Cam Big Bore Cylinders, Big Bore Cylinders with OEM bolt pattern 1999/Later. Bore size 4" - 4.060" ... $508.07

Part #: M60826 Use on Twin Cam 88, 96 with OEM bolt pattern, 1999/Later. Bore size 3.75" - 3.875" ... $508.07

Jims valve spring compressor for all Harley-Davidson motorcycles.
VALVE SPRING COMPRESSOR FOR ALL MODELS - Jims

Made for the longer valve and spring combination of the Evolution but will still work on all early Big Twin and Ironhead Sportster models. Made in the USA.

Part #: M60754 - Black Wrinkle Powder Coated. Works on all Big Twin & Sportster heads, all years. Replaces HD# 96600-36B ... $198.16

Jims sprocket shaft holding tool for Big Twin Harley-Davidson motorcycles.

Sprocket shaft holding tool shown in use.

SPROCKET SHAFT HOLDING TOOL FOR BIG TWIN - Jims

Why wrestle with heavy flywheels when this tool makes working with flywheels hassle free. In addition to saving precious shop time and money, this Sprocket Shaft Holding Tool allows the technician to hold the flywheel assembly in a vise with or without the left side case attached. A necessity for any shop and a nifty tool for the novice.
Made in the USA.

Part #: M60818 - For use on Big Twin 1955/Later ... $126.58
Jims piston wrist pin remover for all model harley-davidson motorcycles.
PISTON WRIST PIN REMOVER FOR ALL MODELS - Jims

With this tool one person can easily remove the connecting rods wrist pin from the piston with no fear of damage to the wrist pin bushing, connecting rod or the piston. Made in the USA.



Part #: M60833 - Fits all models, all years. Replaces HD# 42320 ... $136.92

Jims piston pin bushing tool for Harley.
PISTON PIN BUSHING TOOL FOR MOST MODELS - Jims

Used to remove and install wrist pin bushings without removing rods from crankcase on all Harley-Davidson® models (except Twin Cam). Includes a thrust bearing for smooth tool operation. Made in the USA.



Part #: M60729 - For all Harley-Davidson® models (except Twin Cam). Replaces HD# 95970-32A ... $134.60

Engine satand for Big Twin and 45ci.
ENGINE STAND FOR BIG TWIN & 45CI

Extra tall design for aftermarket engine cases, including oneMs with a bottom mounted sump/access plate.
Special relief cut-out at the right rear of the stand so that the engine breather tube does not have to be removed for the engine to fit into the stand.

Can be solid mounted to the work bench with the four holes at the corners or loosely mounted with just the one center hole so the stand may be rotated 360 degrees to easily work on either side of the engine.
Manufactured from one piece stamped steel that measures 3/16" thick for strength. Black powder coated.

Part#:M60888 -Hardware, Fits Big Twin Single Cam 1936/1999 (extra tall)
Replaces HD# 96815-46 ... $57.47

Part #: M60836 - Jims, Fits Twin Cam "B" 2000/Later. Made in the USA ... $107.12

Part #: M60837 - Jims, Fits Twin Cam "A" 1999/Later. Made in the USA... $101.99

Twin Cam Timken Case Bearing Coversion Tool
TWIN CAM TIMKEN CASE BEARING CONVERSION TOOL - Jims

This tool is a must for the big cubic inch late model Twin Cam engine builder
Designed to easily and accurately convert the left side crankshaft roller bearing to the more durable Timken® Bearing
Manufactured from aerospace quality steel that is several times stronger than the aluminum case material the standard bearing rides in
Includes a new steel bearing insert held to under .0002" total indicator reading
Includes a press plate that will hold the bearing insert in line with the case bearing bore at the time it is being pressed into the case
Includes all the necessary drill bits to drill oil feed and return holes, hardware and detailed instructions. Made in the USA.

Part #: M60823 - Timken ® Case Bearing Conversion Tool. For use on Twin Cam engines 2003/Later ... $1,251.69


Timken Bearing Simulator Tool from Jims, made in America.
TIMKEN BEARING SIMULATOR TOOL - Jims

Simulates the outer Timken Bearing on the engine sprocket shaft.
Helpful when setting up clearances for a stroker engine.
No longer will you have to install the left Timken Bearing to set your clearances, such as degreeing the breather opening, then have to press the crankshaft back out of the left case half to do your final clean up.
This black delrin plastic simulator will not damage the Timken Race when rotated.
Includes instructions. Made in the USA.
Part #: M60821 - Fits Big Twin 1970/2002 ... $73.03

Pinion Gear Tool with collar for Big Twin and Sportster Harley-Davidson motorcycles.
PINION GEAR TOOL WITH COLLAR FOR BIG TWIN & SPORTSTER - Jims

Use to remove pinion gear on all Big Twin (except Twin Cam) & Sportster all years.
Use to install pinion gear to the proper depth on Big Twin 1951/1953. Made in the USA.
Part #: 60722- Replaces HD# 96830-51... $161.27

Jims Timken bearing race tool adapter.

bearing race tool shown installed

TIMKEN BEARING RACE TOOL ADAPTER FOR TIMKEN BEARING RACE TOOLS - Jims

Removes Timken bearing races with ease.
Used with Handle 60751 (Universal Driver Tool) and any of our two piece race removal tools.
Firmly spreads the race tools by applying outward force.

Can be used with bearing race tools 35100, 60747 & 57905 which are available separately. Made in the USA.
Part #: 60819 ... $45.85

Jims engine rotator tool for big twin Harley-Davidson motorcycles.

Engine rotator tool shown in use.

ENGINE ROTATOR TOOL FOR BIG TWIN - Jims

Used to rotate the flywheel assembly when doing pushrod adjustments, building engines or when checking operating clearances such as piston or valve to valve.
Can also be used to hold the flywheel assembly from rotating when torquing the cam drive sprockets retention bolts.
Manufactured with a long socket design making it easier to use without a 1/2" drive extension on your 1/2" driver.
Includes instructions. Made in the USA.
Note: Not for use with pneumatic or electric impact; this tool is only guaranteed for use with hand driver - not impacts.

Part #: 60761 - Fits Big Twin 6 speed 2006/Later. Replaces HD# 48283 ... $126.49

Balancer & Bearing Service Tool Set from Jims for Softail.

Balancer shaft installation tool shown in use.

BALANCER/BEARING SERVICE TOOL SET FOR SOFTAIL - Jims

The balancer shaft installation tool is used to align and safely install a new balancer bearing and counter balancer shaft into a Twin Cam 96" or 110" "B" Softail engine case.
Use our M60763 (Balancer Shaft Removal Tool ) to remove the balancer shafts
The right side bearing tool removes and installs the outboard balancer bearing on the chain guide support plate.
Includes instructions. Made in the USA.

Part #: M60760 - Fits Softail 2007/Later. Balance Shaft Installation Tool Replaces HD# 48309 & Right side Bearing R&R Tool Replaces HD# 48474 ... $175.71

Balancer Shaft Removal Tool for Softail Harley-Davidson motorcycles. Made in Amerca by Jims.

Balance shaft removal tool shown in use.

BALANCER SHAFT REMOVAL TOOL FOR SOFTAIL - Jims

Designed to remove both front and rear counter balance shaft assembly from the left engine case.
Use on both 96" and 110" Beta engines.
Use with 60760 installation tool. (Sold above)
Includes instructions. Made in the USA.

Part #: 60763 - Fits Softail 2007/Later. Replaces HD# 48457... $217.35

Jims gear shaft nut socket wrench for Big Twin Harley-Davidson motorcycles.
GEAR SHAFT NUT SOCKET WRENCH FOR BIG TWIN - Jims

Fits pinion gear nut which secures pinion gear to gear shaft
1/2" drive. Made in the USA.

Part #: 60723 - Fits Big Twin 1954/1992. Replaces HD# 9455-55A ... $50.83

Cylinder stud installation tool for evo and twin cam, big  twin and sportster.
CYLINDER STUD INSTALLATION TOOL FOR EVOLUTION & TWIN CAM - Aluma Tech

For easy installation of cylinder studs.
Made of 5/8" hex high tensile steel with 5/8-16 internal thread with captivated hardened ball bearing.
Dimensionally set 1" from top of tool.
Add 1" when measuring from top of tool to engine case to achieve installed height.

Part #: M60796 - Fits Big Twin Late 1985/Later & Sportster 1986/Later ... $35.90

Aluma Tech cylinder stud removal tool for Evo and TC HD motorcycles.
CYLINDER STUD REMOVAL TOOL FOR EVOLUTION & TWIN CAM - Aluma Tech

For easy removal of cylinder studs.
Made of 3/4" hex high tensile steel with 3/8-16 internal thread with left hand locking jam bolt for easy removal of stud.

Part #: 60797 - Fits Big Twin Late 1985/Later & Sportster 1986/Later ... $35.00

Jims exhaust stud drill plate for EVO and TC Harley-Davidson motorcycles.

Motorcycle tools made in the U.S.A.

EXHAUST STUD DRILL PLATE FOR ALL EVOLUTION & TWIN CAM - Jims

Designed to guide and keep alignment of the included 1/4" drill bit in order to drill out a broken exhaust stud.
Follow up the drilling process with a tap and you are ready to install a new exhaust stud.
CNC machined from billet aluminum and anodized to protect the finish.
Hardened drill bushing to prevent the drill bit from damaging the main body.
Can be used without removing the head on any stud with the proper frame clearance.
Instructions included. Made in the USA.

Part #: 60835 - For all Evolution models & Twin Cam ... $124.89

Cleaning brush kit for motorcycle engines and  other shop uses.  Accel made in America.
CLEANING BRUSH KIT FOR ALL ENGINES - Accel

Brushes are made from a stiff nylon that will not soften or melt when used in cleaning solvents.
Handles are made from twisted steel for strength and include eyelets for storage. Made in the USA.

Part #: M60710 - Sizes range from 1/4" O.D. through 5" O.D. ... $72.42

Aluma Tech piston pin bushing reamer tool for BT and Sportster motorcycles.
PISTON PIN BUSHING REAMER TOOL FOR BIG TWIN & SPORTSTER - Aluma Tech

Designed to accurately ream to size a clean, straight and round bushing hole in one pass.
No need to remove connecting rods from the crankcase.

Part #: M60752 - Fits Big Twin (except TC88) & Sportster all years, stock through 5" strokers ... $349.93

Pingle threaded head holding tool, made in  America.
THREADED HEAD HOLDING TOOL FOR 12MM AND 14MM THREADS - Pingle

Mounts in any bench vise in any position and holds the cylinder head securely in place for all types of head work.
10" long tool offers 12mm threads on one end and 14mm threads on the other end.
The hex portion of the shaft of the tool is also drilled for clean and easy wall storage. Made in the USA.

Part #: M60798 - Steel and Zinc Plated ... $56.84

Oil Screen Plug Tool for Big Twin Harley-Davidson motorcycles.
OIL SCREEN PLUG TOOL FOR BIG TWIN - Jims

No longer will it be necessary to remove the rear exhaust pipe to access the tappet oil filter plug to clean the screen. This tool squeezes in where other tools won't fit and will not damage the slotted access plug. Made in the USA.

Part #: 60704 - For Big Twin Late 1952/1999 with OEM style slotted plug (except Twin Cam) ... $35.00

Jims Bushing installer and drill jig for most Harley-Davidson motorcycles.
BUSHING INSTALLER AND DRILL JIG FOR MOST MODELS - Jims

Not only has Jims come up with the best bushing installer available, but they have incorporated a drill jig into each tool for ease of pining the bushing after installation. This tool is so quick and easy it will pay for itself the first time you use it. All jigs include #31 drill bit. Made in the U.S.A.

Part #: 60779 Installer/Drill Jig. Fits Big Twin 1970/Later (except Twin Cam) gear cover cam bushing. Replaces HD# 25581-70 ... $51.72

Part #: 60780 Installer/Drill Jigs. Fits Big Twin 1954/1992 gear cover gear shaft bushing. Replaces HD# 25582-54 & 25582-73 ... $51.72

Part #: 60778 Installer/Drill Jigs. Fits Big Twin 1936/1969 case and gear cover cam bushing. Replaces HD# 25581-36 & 25597-36 ... $51.72

Jims gear cover and cam seal tool for Big Twin motorcycles, made in America.
GEAR COVER & CAM SEAL TOOL FOR BIG TWIN - Jims

Remove the cam seal without removing the cam cover.
Mount the tool, screw in the removal screws, rotate the center and out pops the seal.
Presses seal in square and flat for a no leak fit.
Simplifies cam cover removal from the engine case. Made in the U.S.A.

Part #: 60813 - For Big Twin 1970/Later (except Twin Cam) ... $142.84

Cam Gear Alignment tool for single cam Big Twin by  Jims.

Gear alignment tool

CAM GEAR ALIGNMENT TOOL FOR SINGLE CAM BIG TWIN 1970/1999 by Jims

"JIMS" This precision Alignment Tool is designed to locate the cam gear on any single cam Big Twin model 1970/1999 and duplicate the exact position when installing that gear on another cam shaft. This allows you to preserve the cam gear to pinion gear fit when installing a different cam. Not only can you install the gear in the exact same position, this tool allows you to advance or retard the gears position by up to 10 degree with an accuracy of 1/4 of a degree. You can now turn a difficult and time consuming job into a simple and accurate "time is money" kind of job. A shop press will be required for the gear removal and installation. Complete instructions are included. Made in USA.

Part#:M60834... Price: $315.36

Note: Proper gear to shaft press fit is .0017" through .0025"

Jims cam bearing puller for Big Twin HD motorcycles.

Need Help? Call 603-237-8200

CAM BEARING PULLER FOR BIG TWIN - Jims

Ever try to remove a cam bearing from a Big Twin gear case without splitting the case and have a needle bearing roller fall into the cases? That will never happen with this high quality tool. The cam gear needle bearing must be replaced with every motor rebuild and or cam change. Use bearing tool 60749 and driver tool 60751 which you must purchase separately for bearing installation and to produce a professional bearing replacement in minutes. Made in the U.S.A.

Part #: 60793 - Fits Big Twin 1958/Later (except Twin Cam). Replaces HD# 95760-69 ... $185.86

Jims cam bearing installation tool for Big Twin Harley-Davidson motorcycles.
CAM BEARING INSTALLATION TOOL FOR BIG TWIN - Jims

This tool easily installs the bearing to the proper depth and alignment without damaging the bearing. Made in the U.S.A.

Part #: 60767 - Fits all Big Twin 1958/Later (except Twin Cam)
... $160.08

Jims camshaft bearing tool for most Harley-Davidson motorcycles.  Jims is proudly made in the U.S.A.
CAMSHAFT BEARING TOOL FOR MOST MODELS - Jims

Meets or exceeds original factory specifications for years of dependable service
Used to install all Torrington style camshaft needle bearings into right case
Use with 60751 universal driver tool. Made in the U.S.A.

Part #: 60749 - Fits Big Twin 1958/Later (except Twin Cam). Replaces HD# 97272-60 ... $76.82

Jims cam bushing line reamer for BT HD motorcycle engines.
CAM BUSHING LINE REAMER FOR BIG TWIN - Jims

Used to line ream and finish fit gear cover cam bushing.
This tool pilots off of the cam bearing for a true centerline.
A must have tool to do a professional job. Made in the U.S.A.

Part #: 60790 - Fits Big Twin 1970/Later (except Twin Cam)... $297.61

Jims Sprocket shaft bearing snap ring tool for Big Twin Harley-Davidson motorcycles.

Jims products are proudly made in America,

SPROCKET SHAFT BEARING SNAP RING TOOL FOR BIG TWIN - Jims

Designed to remove and replace the snap ring in the left case without any damage to the case. This is especially important on OEM cases 1990/Later, that no longer incorporate the cast in main bearing insert. Use with internal style snap ring pliers (not included) for a professional job. Use with our main bearing race removal tools 60747 & 60751. Made in the U.S.A.

Part #: 60820 - Fits all Big Twin models 1969/Later including Twin Cam. Replaces HD# 43720 .. $102.31
Sprocket shaft bering race tool for BT HD including TC.
SPROCKET SHAFT BEARING RACE TOOL FOR BIG TWIN - Jims

Used to remove and install Timken style bearing race in the left case.
Meets or exceeds OEM specifications.
Use with 60751 driver tool and 60819 race adapter (not included). Made in the U.S.A.

Part #: 60747 - Fits all Big Twin 1955/Later (including Twin Cam) ... $82.80

US made Jims sprocket shaft bearing installation tool for  Big Twin Harley-Davidson motorcycles.
SPROCKET SHAFT BEARING INSTALLATION TOOL FOR BIG TWIN - Jims

Used to install Timken® style main bearing onto sprocket shaft.
Includes a sandwich bearing that provides a smooth installation process.
Requires tool 60762 to install Timken® bearing or roller bearing inner race on 2006/Later 6 speed models. Made in the U.S.A.

Part #: 60731 - For use on Big Twin 1955/Later. Replaces HD# 97225-55 ... $197.29

Sprocket shaft inner bearing puller for Big Twin motorcycles.

Jims motorcycle engine tools are made in the U.S.A.

SPROCKET SHAFT INNER BEARING PULLER FOR BIG TWIN - Jims

Designed to easily remove the inner Timken bearing.
Will not damage the bearing on 1955/1985 five piece type flywheels.
Requires bearing replacement on 1986/2002 three piece type flywheels.
Includes instruction. Made in the U.S.A.

Part #: 60740 - Fits Big Twin 1955/2002. Replaces HD# 96015-56A ... $245.39

Engine sprocket shaft bearing tool for Big Twin motorcycles.

Jims tools are made in  the  United States of America.

ENGINE SPROCKET SHAFT BEARING TOOL FOR BIG TWIN - Jims

Upgrade our 60731 bearing installer tool to work on the latest fine spline Twin Cam sprocket shafts.
Designed to either install Timken® bearing (HD# 8028) or the roller bearing race assembly (HD# 24004-03) onto the sprocket shaft.
Includes instructions. Made in the U.S.A.

Part #: 60762 - Fits Big Twin 6 speed 2006/Later ... $88.04
Jims Engine sprocket shaft seal installer for  all american  motorcycle engines.
ENGINE SPROCKET SHAFT SEAL INSTALLER FOR BIG TWIN 1969/LATER - Jims

Professional and reliable engine building techniques require special tools for specific procedures. This tool, when used properly, will install the sprocket shaft seal squarely and to the exact depth necessary for a no-leak fit. It pilots off of the sprocket shaft and works best if used with the threaded parts and trust bearing of our 60731 sprocket shaft bearing installation tool. Instructions included. Works with models that use the HD# 12026B seal.

Note: Install the seal with the spring lip facing outward (away from the flywheel) for closed primary applications or with the spring lip facing inward for open primary and belt drive applications. Made in the U.S.A.

Part #: 60741 - Fits Big Twin 1969/Later & all aftermarket engine cases. Replaces HD# 39361A ... $109.02

Makes a great gift!

WE RECOMMEND!

Solid Stick Loctite Kit.

Solid stick Locktite kit.

Clean n prime activator for threadlocker from Loctite.

Klean 'N Prime Activator -add to kit, optional.

NOT SHIPPABLE BY AIR

SOLID STICK LOCTITE PRODUCTS KIT - Loctite


Convenient solid stick dispenser provides easy application, storage and will not drip, spill or run.
For best results, use 05227 Locktite Klean 'N Prime Activator (add to kit for a few extra dollars, below. Great deal!)
Part#:M05400 - Complete Kit of 5 Price ... $88.61

----

KLEAN 'N PRIME® ACTIVATOR FOR THREADLOCKER - Loctite
Recommended to properly prepare the surface and ensure a good bond for all threadlockers.
Speeds the cure time.
Ideal for conditions below room temperature.

Part#:M05227 - 4.5 oz. Aerosol Can Klean 'N Prime ...$21.34  Please Note: Our minimum order is $35.00 total. Take advantage of our low Flat Rate Shipping and order everything you need now!

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